Tubemaster


Rugged High Tech-Tool for Quick and Efficient end-Preps 19.1 mm I.D. to 76.2 mm O.D.



The TUBEMASTER is a lean, extremely durable tool that performs end preps on all boiler tube alloys quickly and efficiently.

Featuring a right angle gear head drive system which incorporates dual opposed tapered roller bearings, this compact tool is capable of removal of large amount of material though it requires only 708 lt./min (25 cfm) of air to pull a heavy continuous chip.


  1. Fits 69.85mm (2.75") wide opening for boiler tube Dutchman repair
  2. Self centering clamping system rigidly mounts tool to tube I.D. and is easy to use
  3. Pneumatic, Electric or Battery motors available and are easily inter changed
  4. Bevel, Face and bore simultaneously
  5. Sealed construction allows use in any orientation
  6. Fabmax lock blade lock system securely holds cutter blades
  7. Torque-free operation
  8. Chatter-free tube and pipe bevels enhance quality welds
  9. Field proven By boiler makers from around the world

Designed for limited access boiler tube beveling.


The Boiler maker proven Tubemaster performs precision bevels for accurate weld fit-up and fit a 2.75” wide opening. Extremely durable, it feature a right angle gear drive system which incorporates dual opposed tapered roller bearings. This compact tube beveling tool can be powered by pneumatic, electric or battery motors that are easily interchanged and equally powerful.


The Tubemaster uses the Fabmax lock Cutter blade locking system that securely holds the cutter blade in the cutterhead. Cutter blades have a radical chip breaker that directs the chip away from the tubes surface and minimizes heat build-up.


These innovate design features are why Fabmax Cutter Blades produce precision bevels on tube and pipe without cutting fluids.

Prepmaster Jaws Selector and Corresponding Spares Mandrel, Draw Rod, Actuator, Retention Bands and Springs





Motor Pneumatic Air Clamp Electric Cordless
Part No. 200001 200001AC 200001E 200001C
800w 1.07 hp (800w) 120V 8.5A 50/60 Hz 950W, or 18V Li-ion - upto 5.2Ah
90 psi (6.2 bar) 90 psi (6.2 bar) 220-240V 4.4A 50/60Hz 950W *115V / 60 Hz, or
35 cfm (990 lt/min) 35 cfm (990 lt/min) - *220 - 240V 50-60 Hz
Speed 125 rpm 125 rpm 12 rpm - 63 rpm 49 rpm
Min. Width Clearance
With 1.5in Cutterhead 38.1 mm 92.1 mm 38.1 mm 38.1 mm
Membrane & Overlay Heads 47.6 mm 92.1 mm 47.6 mm 47.6 mm
Head Length 355.6 mm 406.4 mm 355.6 mm 355.6 mm
Working Weight 5.8 kg 6.8 kg 6.4 kg 6.6 kg
Shipping Weight 18.1 kg 20.1 kg 19.1 kg 19.1 kg
Shipping Dimensions 20” x 18” x 5”
508mm x 457mm x 127mm
24” x 20” x 7”
610mm x 508mm x 178mm
24” x 20” x 6”
610mm x 508mm x 152mm
24” x 20” x 6”
610mm x 508mm x 152mm


Cutter heads feature the Blade lock System that hold the Cutter Blade rigidly, reduce vibration & heat resulting in superior cutter blade life without cutting oils & Blade Locks and Screw G-22, G-22a & G-21


Cutter Head
Part No.
Size(in) Mandrel
Part No.
Size (in) Blade Lock
Part No.
Per Head Lock Screw
Part No.
Per Lock
G-206 1.500" G-204 .500” G-22 2 G-21 1
G-23 1.500" G-20 .625” G-22 2 G-21 1
G-24 2.000" G-20 .625” G-22A 2 G-21 1
G-25 2.250" G-20 .625” G-22 4 G-21 1


The membrane & overlay removal heads use round tapered inserts with a tapered shank that install with a tap from a hammer. They easily removed and rotator for extended use.


Membrane removal heads fit over the tube O.D. & remove the membrane from between boiler water wall tubes while not derogating the tube O.D.


Both Membrane & Membrane / Overlay heads are mounted to a base Head that can also hold a bevel blade.


Prepmaster Overlay Removal Heads

Membrane
Head
Base
Head
Inserts
Size(in) Part# Part# Part# Qty.
875" Mo-200 GB-100 MRB-8 3
1.000" Mo-201 GB-101 MRB-8 4
1.125" Mo-202 GB-102 MRB-8 4
1.187" Mo-203 GB-103 MRB-8 4
1.250 Mo-204 GB-102 MRB-8 4

Popular tube & Pipe Beveling Applications

  1. Bevel, face and bore
  2. ”J” prep for orbital welding
  3. Tube to tube sheet weld removal & tube sheet weld preparation
  4. Boiler tube membrane removal
  5. Boiler tube overlay and cladding removal
  6. Boiler tube waterwall single tube replacement
  7. Reface fin fan tube seat surfaces

Working Range : 15.9mm I.D. to 57.15mm O.D. (Standard Range)
: 12.7mm I.D. to 57.15mm O.D. (with accessory 1/2" Mandrel kit)


Motor Pneumatic Air Clamp Electric Cordless
Part No. 200001 200001AC 200001E 200001C
800w 1.07 hp (800w) 120V 8.5A 50/60 Hz 950W, or 18V Li-ion - upto 5.2Ah
90 psi (6.2 bar) 90 psi (6.2 bar) 220-240V 4.4A 50/60Hz 950W *115V / 60 Hz, or
35 cfm (990 lt/min) 35 cfm (990 lt/min) - *220 - 240V 50-60 Hz
Speed 125 rpm 125 rpm 12 rpm - 63 rpm 49 rpm
Min. Width Clearance
With 1.5in Cutterhead 38.1 mm 92.1 mm 38.1 mm 38.1 mm
Membrane & Overlay Heads 47.6 mm 92.1 mm 47.6 mm 47.6 mm
Head Length 355.6 mm 406.4 mm 355.6 mm 355.6 mm
Working Weight 5.8 kg 6.8 kg 6.4 kg 6.6 kg
Shipping Weight 18.1 kg 20.1 kg 19.1 kg 19.1 kg
Shipping Dimensions 20” x 18” x 5”
508mm x 457mm x 127mm
24” x 20” x 7”
610mm x 508mm x 178mm
24” x 20” x 6”
610mm x 508mm x 152mm
24” x 20” x 6”
610mm x 508mm x 152mm


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