Boilermax


Built for Boiler Makers - Engineered for High volume use 19.1 mm I.D. to 114.3 mm O.D.



The BOILERMAX is a right angle, I.D. clamping end prep tool that feature an efficient, low-maintenance design incorporating dual opposed tapered roller bearings. This makes the BOILERMAX rigid, stable and extremely durable.

Built for boiler makers, there are no bushings to wear out and the sealed mandrel prevents debris from getting inside the tool, allowing it to be used in any orientation. What’s more the compact design requires a minimum of 67mm (2-5/8”) to fit between tubes.


  1. Only 66.68mm wide fits between tubes for single tube beveling
  2. Bevel, face and bore simultaneously
  3. No cutting lubricant required
  4. Available with pneumatic or electric drive motor that easily interchange
  5. Torque-free operation prevents operator fatigue
  6. Heavy duty ratchet wrench and knurled knob allows easy clamping and is perfect for limited access areas
  7. Mounts rigidly to produce a clean, continuous chip
  8. Light weight and requires no special training
  9. Efficient chatter-free cutter blade locking design directs heat away form tube surface and bevel blade cutting edge
  10. Low maintenance

Boiler maker proven, legendary reliability


The Boilermax is a portable right angle I.D. clamping pipe and tube beveling tool that features an efficient low maintenance design. Incorporating a gear drive that is fully supported by dual opposed tapered roller bearing and three heavy duty ball bearings. This gives the Boilermax the back bone to satisfy a wide variety of applications and is a favorite choice among boiler makers and pipe fitters.


All components are made of the finest materials and parts subject to wear are heat treated for durability and along use. Sealed construction prevents debris from getting inside the tool, allowing use in any orientation. What’s more the compact design requires a minimum of 66.68mm to fit between tubes in a boiler tube water wall.


Three Mandrels are offered with the 1-1/4" standard. The 1.0” and 3/4” Mandrels can be ordered as optional equipment.



Boilermax Jaws set Selector and corresponding spares Mandrel, Draw rod, Actuator, Roll Pin, Retention Band and Springs.


Jaws set
Part No.
I.D. Range mm Mand.
P. No.
Size (in) Draw Rod Act. Roll Pin Retn.
Band/Spr.
G-03A 19.1 22.9 H-241 .750 H-247 G-17 G-15 G-14F
G-04 22.3 26.1 H-241 .750 H-247 G-17 G-15 G-14
G-05 25.4 29.3 H-241 .750 H-247 G-17 G-15 G-14
G-06 28.6 32.5 H-241 .750 H-247 G-17 G-15 G-14
G-07 31.8 35.6 H-241 .750 H-247 G-17 G-15 G-14
G-08 35.0 38.8 H-241 .750 H-247 G-17 G-15 G-14
G-09 38.1 42.0 H-241 .750 H-247 G-17 G-15 G-14
G-10 41.3 45.2 H-241 .750 H-247 G-17 G-15 G-14
G-11 44.5 48.3 H-241 .750 H-247 G-17 G-15 G-14
G-12 47.7 51.5 H-241 .750 H-247 G-17 G-15 G-14
G-13 51.0 54.7 H-241 .750 H-247 G-17 G-15 G-14
H-00 25.4 33.0 H-220 1.00 H-51 H-12A H-11 H-14A
H-01 31.8 40.6 H-21 1.25 H-51 H-12 H-11 H-14B
H-02 28.8 48.9 H-21 1.25 H-51 H-12 H-11 H-14B
H-03 47.0 57.2 H-21 1.25 H-51 H-12 H-11 H-14B
H-04 55.3 65.4 H-21 1.25 H-51 H-12 H-11 H-14B
H-02 & H-05 63.5 73.7 H-21 1.25 H-51 H-12 H-11 H-14B
H-03 & H-05 71.8 81.9 H-21 1.25 H-51 H-12 H-11 H-14B
H-04 & H-05 80.0 90.2 H-21 1.25 H-51 H-12 H-11 H-14B
H-02 & H-08 88.3 98.4 H-21 1.25 H-51 H-12 H-11 H-14B
H-03 & H-08 96.6 106.6 H-21 1.25 H-51 H-12 H-11 H-14B
H-04 & H-08 104.8 114.9 H-21 1.25 H-51 H-12 H-11 H-14B



Boilermax Overlay Removal Heads

Membrane
Head
Base
Head
Inserts
Size(in) Part# Part# Part# Qty.
2" Mo-210 HB-110 MRB-8 6
2.125" Mo-211 HB-110 MRB-8 6
2.25" Mo-212 HB-110 MRB-8 6
2.5" Mo-213 HB-110 or HB-114 MRB-8 7
2.75" Mo-214 HB-114 MRB-8 7
3" Mo-215 HB-114 MRB-8 8

Applications beyond tube end preparation

  1. Tube and pipe beveling
  2. Remove cladding, weld overlay and membrane from tube
  3. Face tubes to length
  4. Tube stub and seal weld removal
  5. Contour tube end preparation
  6. Bolt hole resurfacing

Working Range :
31.75mm I.D. to 114.3mm O.D. (Standard)
25.4mm I.D. to 114.3mm O.D. (with 1" Mandrel Kit)
19.1mm I.D. to 114.3mm O.D. (with 3/4" Mandrel Kit)


Motor Pneumatic Electric Contour Z Style
Part No. 200003 200003E 200003 Contour 200003Z
932w 120V 8.5A 50/60 Hz 950W, or 932w 932w
90 psi (6.2 bar) 220-240V 4.4A 50/60Hz 950W 90 psi (6.2 bar) 90 psi (6.2 bar)
40 cfm (1133 lt/min) 40 cfm (990 it/min) 40 cfm (990 it/min)
Speed 98 rpm (49 rpm “Z”) 55 rpm - 88 rpm 98 rpm 49 rpm
Min. Width Clearance
With 66.68mm Head 66.68 mm 66.68 mm 127 mm 38.1 mm
Head Length 387.4 mm 387.4 mm 387.4 mm 387.4 mm
Working Weight 9.75 kg 10.25 kg 12.7 kg 27.2 kg
Shipping Weight 25 kg 27.3 kg 29.5 kg 31.2 kg
Shipping Dimensions 24” x 20” x 6”
610mm x 508mm x 152mm
24” x 20” x 7”
610mm x 508mm x 178mm
24” x 20” x 7”
610mm x 508mm x 178mm
27” x 21” x 7”
686mm x 534mm x 178mm


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